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Process Capability Index Calculator

Compute Cp and Cpk from specification limits, process mean, and standard deviation to evaluate capability.

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What Process Capability Index Measures

Process capability compares the natural spread of a process against specification limits. Manufacturers, laboratories, and quality teams use capability indices to see whether routine process output fits inside customer or engineering requirements.

Core Capability Formulas

$$C_p = \frac{USL - LSL}{6\sigma}$$

$$C_{pk} = \min\left(\frac{USL - \mu}{3\sigma}, \frac{\mu - LSL}{3\sigma}\right)$$

$C_p$ shows potential capability if the process were perfectly centered. $C_{pk}$ accounts for how far the actual process mean $\mu$ sits from each specification limit.

Target-Based Capability

Some quality studies care about a specific target, not just the nearest limit. In that case, you can also evaluate:

$$C_{pm} = \frac{C_p}{\sqrt{1 + \left(\frac{\mu-T}{\sigma}\right)^2}}$$

$$C_{pkm} = \frac{C_{pk}}{\sqrt{1 + \left(\frac{\mu-T}{\sigma}\right)^2}}$$

These indices penalize processes that drift away from target value $T$, even if they still remain inside the specification limits.

How To Interpret Cpk

  • Below 1.00: process is generally not capable.
  • 1.00 to 1.32: marginal capability.
  • 1.33 to 1.99: capable process.
  • 2.00 or above: excellent capability.

Related Quality Tools

Capability analysis works best alongside data-quality checks such as our Standard Deviation Calculator, Upper Control Limit Calculator, and Normal Distribution Calculator.

Frequently Asked Questions

What is the difference between Cp and Cpk?

Cp assumes the process is centered between the limits. Cpk measures actual capability after accounting for where the process mean really sits.

Why can Cpk be lower than Cp?

When the process mean drifts closer to one specification limit, the limiting side becomes smaller, so Cpk drops even if the overall spread stays the same.

Can Cpk be negative?

Yes. If the process mean lies outside a specification limit, one side of the formula becomes negative, which indicates a severely off-target process.

What inputs do I need to use this calculator?

You need the upper specification limit, lower specification limit, process mean, and process standard deviation. Add a target only if you also want Cpm and Cpkm.

Does a high Cp guarantee a good process?

No. A high Cp only says the spread is narrow enough in theory. If the mean is off center, Cpk may still reveal poor real-world capability.